MPS 400-1 System – Festo Didactic

Comprehensive, modular learning factory for advanced education in mechatronics, automation, and Industry 4.0

The MPS 400-1 system developed by Festo Didactic is a fully integrated and highly realistic training solution designed to replicate the structure, behavior, and complexity of modern industrial production systems. Based on the modular and industry-proven MPS 400 platform, this learning factory provides a complete environment for teaching and experimenting with the core technologies of Industry 4.0.

The system is composed of three main stations — Distribution Pro, Assembly, and Inline Sorting — forming a coherent and fully automated production line. Each station represents a key stage of industrial manufacturing, from raw material handling to assembly and quality control.

Thanks to its modular architecture, the MPS 403-1 system can be extended with one or two additional stations, such as the Measure Pro station for industrial metrology and the Robotic Assembly station for advanced robotics applications. This scalability allows educators to adapt the system to different levels of training, from basic automation to highly advanced smart factory scenarios.

All stations are interconnected through modern industrial communication protocols, including OPC UA, IO-Link®, PROFINET, and TCP/IP. The entire system is orchestrated by a didactic Manufacturing Execution System (MES), enabling real-time production control, order management, traceability, and data-driven decision-making. 

Integrated Technologies

• Didactic MES system with web-based interface
• RFID technology for product traceability
• IO-Link smart sensors for advanced diagnostics
• OPC UA and PROFINET for industrial communication
• IIoT solutions with camera and embedded systems
• Machine learning algorithms for process optimization
• Modern HMI systems including touchscreen and web interfaces
• Augmented Reality (AR) support for interactive learning

Applications

The MPS 403-1 system is suitable for a wide range of educational and industrial training environments:

• Universities and engineering schools
• Technical and vocational training centers
• Industry 4.0 laboratories and innovation hubs
• Corporate training programs
• Advanced research and development projects

By combining modular hardware, modern software, and cutting-edge industrial technologies, the MPS 403-1 system provides a future-proof platform for training the next generation of engineers and technicians.

Reference : FM-100.25 - Energy Losses in Bends and Pipe Fittings Module

The FM-100.25 module is designed for the experimental study of pressure losses in various pipe fittings and hydraulic components. This educational system enables the analysis of the effects of direction changes, section variations, and control elements on pressure losses within hydraulic circuits.

The unit allows accurate visualization and measurement of pressure losses in several configurations, including sudden contractions, sudden enlargements, pipe bends, pipe angles, and ball valves.

Educational Applications

• Study of local pressure losses in hydraulic systems
• Analysis of the influence of pipe fittings on fluid flow
• Measurement of pressure variations across hydraulic elements
• Practical training in fluid mechanics and hydraulics
• Laboratory experiments for engineering schools, technical institutes, and vocational training centers

Main Features

• Investigation of pressure losses in various pipe fittings and a ball valve
• Measurement elements include:
  • Sudden contraction
  • Sudden enlargement
  • Pipe bend
  • Segment bend
  • Pipe angle
  • Ball valve
• Annular chambers for precise pressure measurement
• 6 tube manometers for differential pressure display
• Bourdon tube pressure gauge for pressure measurement
• Flow rate measurement provided through the FM 100 base module
• Water supply via FM-100B base module or laboratory water supply

Installation and Supply

The experimental unit can be easily and securely positioned on the working surface of the FM-100B base module. Water supply and flow rate measurement are provided directly by this module, ensuring simple, efficient, and reliable operation in laboratory and educational environments.

Références :

GDM-9052 Dual Measurement Digital Multimeter, 5½ digits

Key Features

• 5½-Digit Display with a maximum count of 239,999
• 4.3" TFT Graphic LCD for clear and intuitive measurement visualization
• High DC Voltage Accuracy: up to 0.012% basic accuracy
• Automatic Intelligent Measurement (A.I.) automatically identifies and measures Voltage, Resistance, Diode, and Continuity without manual function selection
• 12 Measurement Functions, including:
  • AC/DC Voltage
  • AC/DC Current
  • 2-Wire / 4-Wire Resistance
  • Frequency
  • Period
  • Diode Test
  • Continuity Test
  • Capacitance
  • Temperature
• True RMS Measurements for AC and AC+DC signals
• Dual Measurement Function allowing two selected measurements to be displayed simultaneously
• Advanced Math Functions: Max/Min, REL/REL#, Compare, Hold, dB, dBm, MX+B, %, and 1/X
• Digital I/O Interface with dual operating modes: Standard Compare and User-Defined
• Standard Communication Interfaces: RS-232C and USB Device (supporting USBCDC and USBTMC modes)

Référence : CE-100 Series

Overview

The reactor is the core component of any chemical production system. Within the reactor, initial substances (reactants) interact to form a new substance (product). The reactor must ensure optimal reaction conditions, particularly with regard to temperature control. Various reactor types are used depending on process requirements.

System Description

The CE-100 is designed as a supply unit compatible with six different reactor types. The reactor under investigation is mounted onto the unit and secured in place using two fixing pins. For continuous operation, two tanks for reactants are integrated into the system.

The supply unit and the reactor are hydraulically connected via hoses equipped with quick-release couplings for easy installation. Two pumps deliver the reactants into the reactor, and the retention time can be adjusted by controlling the pump speed.

Inside the reactor, the reactants are converted into a product. An additional tank and pump are provided for product collection. The unit is also equipped with a heating water circuit, including a pump, tank, and heater, allowing precise temperature control within the reactor.

Features and Instrumentation

The cold-water circuit can be supplied by the CS-100.20 water chiller. Conductivity and temperature within the reactor are measured using a combined sensor. The control cabinet includes all necessary components to operate the stirrers in the different reactors.

Measured values are displayed digitally on the control cabinet and can also be transmitted to a PC via Ethernet. This enables detailed analysis using the data acquisition software included with the system.

Learning Objectives and Experiments

In conjunction with a reactor (CE-100.01 to CE-100.06):

• Understanding the design and operation of various reactor types
• Analysis of conversion based on reactor type
• Effect of retention time on conversion
• Effect of temperature on conversion
• Effect of concentration on conversion
• Fundamentals of saponification reaction
• Determination of retention time distribution

Reference : TE-105

Reference :

• NT-A0060 Los Angeles Abrasion and Fragmentation Testing Machine for Aggregates

The Los Angeles abrasion machine is a fundamental device used to evaluate the resistance of aggregates to wear and fragmentation. It is designed to comply with major international standards for material durability testing.

The unit can be easily configured to meet ASTM and EN standards, with adjustable settings for the required number of rotations.

The device consists of a cylindrical steel drum with an inner diameter of 711 mm and an internal length of 508 mm, coupled with an electronic control unit. The drum operates at a speed of 31–33 rpm. The equipment features an automatic counter that stops the machine once the preset number of cycles has been completed. A collection tray is included for easy sample removal.

In accordance with EN standards, the abrasive ball set and the 1.6 mm sieve must be ordered separately. For AASHTO and ASTM standards, the abrasive ball set and the 1.7 mm mesh sieve must also be ordered separately.

Reference : GSC-100A

Overview

The GSC-100A Aircraft Glass Cockpit Trainer is a fully functional simulation platform replicating a modern aircraft cockpit environment. It integrates essential flight, engine, autopilot, and pitot-static instruments.

Applications

• Pilot training
• Avionics technician training
• Aviation training centers
• Technical institutes

Reference :

25274-88

General Presentation

This educational heat set is designed to investigate the fundamental principles of heat through a complete range of practical experiments. It covers phenomena ranging from the expansion of liquids and gases to boiling point elevation.

Designed for advanced physics education, this set provides a complete solution for conducting educational experiments related to temperature, heat transfer, thermal energy, phase changes, and solutions.

Educational Applications

The set enables 21 student experiments covering the following topics:

• Thermal equilibrium and temperature measurement
• Thermal expansion
• Heat transfer
• Thermal energy
• Change of state
• Solutions

Benefits

• Complete ready-to-use equipment set
• Minimal preparation time
• Easy and fast experiment setup
• Designed in accordance with educational curricula
• Comprehensive coverage of key heat-related topics