Reference : 162417

Technical Specifications

• Fully protected against overloads and short circuits
• 4 mm safety terminals
• Input voltage: 85–265 V AC (47–63 Hz)
• Output voltage: 24 V DC
• Maximum output current: 4 A
• Dimensions: 75 × 155 × 235 mm

Supplied with mains power cable

Reference : 8049382

Technical Specifications

• Fully protected against overloads and short circuits
• 4 mm safety terminals
• Input voltage: 85–265 V AC (47–63 Hz)
• Output voltage: 24 V DC
• Maximum output current: 4 A
• Dimensions: 75 × 155 × 235 mm

Supplied with mains power cable

Reference : 8208217

Step-by-Step Exploration of the Fundamentals of Control Engineering

FluidLab-PA Closed-Loop is an intuitive software platform designed to explore and demonstrate the core principles of control engineering in a structured and practical way.

The software enables measurement, control, and regulation of pressure, temperature, flow, and level control loops using either real or simulated hardware systems, including EduKit PA, MPS PA Compact Workstation, MPS PA Stations, and EDS Water Management systems.

Learning Objectives

• Master the fundamental principles of control engineering
• Apply control technology concepts in practical scenarios
• Integrate hardware components into a complete control system
• Customize system parameters (sensor values, signal attenuation, simulation modes)
• Analyze and interpret process data

Key Advantages

• Provides a realistic and interactive platform that immerses learners in real-world process control scenarios
• Advanced visualization of complex continuous control and regulation systems
• Enhances engagement through graphical documentation display and real-time system feedback
• Customizable parameters to support individualized learning and experimentation
• Seamless integration with physical training systems for hands-on experience

Reference : 8208223

Introducing Students to Process Engineering with Real or Simulated Training Systems

FluidLab-PA Process is designed to provide an accessible introduction to process engineering using either real or simulated learning systems.

The software supports commissioning, operation, and monitoring of EduKit PA as well as selected workstations from the MPS PA and EDS Water Management systems. It promotes a solid understanding of process control engineering principles through structured and application-oriented learning.

Learning Objectives

• Understand plant behavior, process operations, and different control strategies
• Develop commissioning skills to ensure safe and efficient system operation
• Monitor machine status, manage alarms, and analyze deviations
• Program process sequences using electrical circuit diagrams, logic diagrams, and GRAFCET

Key Advantages

• Interactive training that reinforces theoretical knowledge through practical application
• Redesigned interface ensuring a consistent operating concept across all hardware systems
• Seamless switching between real and simulated systems, enabling remote learning and curriculum expansion without additional hardware investment
• Modern software architecture allowing easy integration of additional equipment and updates

Reference : 548687

Technical Features

• 16 digital inputs/outputs
• 4 analog inputs and 2 analog outputs
• 8 digital inputs/outputs each wired to a 24-pin SysLink connector (IEEE 488 compliant)
• Digital input 0 on Port 1 and Port 2 configurable as high-speed counter input
• Counter inputs operable with voltage levels from 5 to 24 V DC
• Analog I/O connected via a 15-pin Sub-D connector
• 12-bit analog-to-digital conversion resolution
• Sampling rate: 0.5 kHz
• Data communication via RS232 serial interface or USB
• Transmission rate: 115.2 kbaud

Up to four EasyPort USB modules can be connected simultaneously via a USB hub or four separate USB ports on a PC. Each module must be assigned a unique address.

For signal exchange between EasyPort USB and PC software, the EzOPC OPC server or the EasyPort USB ActiveX control component is available.

Reference : 8021637

Technical Features

• 16 digital inputs/outputs
• 4 analog inputs and 2 analog outputs
• 8 digital inputs/outputs each wired to a 24-pin SysLink connector (IEEE 488 compliant)
• Digital input 0 on Port 1 and Port 2 configurable as high-speed counter input
• Counter inputs operable with voltage levels from 5 to 24 V DC
• Analog I/O connected via a 15-pin Sub-D connector
• 12-bit analog-to-digital conversion resolution
• Sampling rate: 0.5 kHz
• Data communication via RS232 serial interface or USB
• Transmission rate: 115.2 kbaud

Up to four EasyPort USB modules can be connected simultaneously via a USB hub or four separate USB ports on a PC. Each module must be assigned a unique address.

For signal exchange between EasyPort USB and PC software, the EzOPC OPC server or the EasyPort USB ActiveX control component is available.

Reference : 8232218

Process Workstation

Process Equipment

• Industrial stainless-steel piping
• Polyethylene tank – 60.6 L (16 US gal)
• Large acrylic column with sparger tube and stainless-steel baffle – 30.4 L (8.0 US gal)
• Small acrylic column – 7.6 L (2.0 US gal)
• High-capacity brass centrifugal pump – 0.75 kW (1 HP), 208 V
• Medium-capacity brass centrifugal pump – 0.75 kW (1 HP), 208 V
• Two SIMATIC G120 variable frequency drives – 0.75 kW
• 2-way ball valve with manual lever, flow coefficient Kv = 59 m³/h
• Manual ball valve
• Check valve with flow coefficient Kv = 9.482 m³/h
• 20 stainless-steel pressure tapping points
• Emerson pneumatically actuated ball valve (12 mm / ½"), Kv = 5.16 (Cv = 6), control range 21–90 kPa (3–13 psi)
• Festo VPPM digital proportional pressure regulator
• Pressure gauge – 0–690 kPa (0–100 psi)
• Rotameter – 0–80 LPM (0–20 US gpm)
• Festo VZWM solenoid valve – 24 V DC
• Festo VZXF pneumatically piloted angle-seat control valve

Control Components

• SIMATIC IPC BX-32 with SIMATIC PCS neo V6.0 license and database
• Siemens CPU410-5H
• SIMATIC ET 200SP HA IM155-6 PN interface module
• SIMATIC ET 200SP HA BA 2xRJ45 bus adapter with dual RJ45 ports
• SIMATIC ET 200SP HA DI 16x24VDC digital input module with channel diagnostics
• SIMATIC ET 200SP HA AI 16xI 2-wire HART analog input module, 16-bit, with channel diagnostics
• SIMATIC ET 200SP HA AQ 8xI HART analog output module, 16-bit, with channel diagnostics
• SCALANCE XC208 managed Layer 2 industrial Ethernet switch
• Pepperl+Fuchs PPA Ethernet-APL / Profibus PA switch
• Siemens IPC BX-32A
• 22” flat panel display (IFP2200)
• Electronically configurable signal tower with 9 segments and acoustic module
• SITOP PSU8200 stabilized power supply – 24 V / 20 A
• SITOP PSE200U 4-channel electronic protection module

Instrumentation (Endress+Hauser)

• PTC31B pressure switch (IO-Link®)
• PMD75B differential pressure transmitter (high range, PROFINET over Ethernet-APL, Bluetooth®, Heartbeat Technology)
• TH15 temperature transmitter with Pt100 RTD (HART®, Bluetooth®)
• TH55 temperature transmitter with Type J thermocouple (HART®, Bluetooth®)
• 5P3B15 electromagnetic flowmeter (HART®, WLAN, Heartbeat Technology)
• FMR51 + FHX50 radar level transmitter with remote display (Bluetooth®, Heartbeat Technology)
• PMD75B + DA63M differential pressure transmitter with 3-valve manifold for Venturi flow measurement (low range, HART®, Bluetooth®, Heartbeat Technology)
• PMD75B differential pressure transmitter for level measurement (low range, PROFIBUS PA, Bluetooth®, Heartbeat Technology)

Gas (Air) Control

• Festo SPAU pressure sensor with display (IO-Link®)
• Festo VEMD mass flow meter with display and dynamic control (2–100 LPM, Modbus®)
• Festo MS6N precision pressure regulators – 5–255 kPa (0.7–37 psi), flow rate 1098 LPM (38.8 scfm)

Reference : 549786

Automation Training System

Automated systems are now an integral part of nearly every industry. With the MecLab® system from Festo Didactic, students gain a practical understanding of how automation technology is applied in real production environments.

The three MecLab stations represent simplified models of typical production processes found in modern automated manufacturing facilities. They provide a realistic yet accessible platform for learning the fundamentals of industrial automation.

Learning Objectives

MecLab® covers a wide range of topics and competencies, including:

• Introduction to key terminology in industrial automation
• Planning, development, and implementation of automated systems
• Technical documentation practices
• System modeling and simulation development
• Open-loop and closed-loop control systems
• Pneumatic and electrical actuators, sensors, and controllers
• Use of the computer as a tool for programming and simulation

MPS 400-1 System – Festo Didactic

Comprehensive, modular learning factory for advanced education in mechatronics, automation, and Industry 4.0

The MPS 400-1 system developed by Festo Didactic is a fully integrated and highly realistic training solution designed to replicate the structure, behavior, and complexity of modern industrial production systems. Based on the modular and industry-proven MPS 400 platform, this learning factory provides a complete environment for teaching and experimenting with the core technologies of Industry 4.0.

The system is composed of three main stations — Distribution Pro, Assembly, and Inline Sorting — forming a coherent and fully automated production line. Each station represents a key stage of industrial manufacturing, from raw material handling to assembly and quality control.

Thanks to its modular architecture, the MPS 403-1 system can be extended with one or two additional stations, such as the Measure Pro station for industrial metrology and the Robotic Assembly station for advanced robotics applications. This scalability allows educators to adapt the system to different levels of training, from basic automation to highly advanced smart factory scenarios.

All stations are interconnected through modern industrial communication protocols, including OPC UA, IO-Link®, PROFINET, and TCP/IP. The entire system is orchestrated by a didactic Manufacturing Execution System (MES), enabling real-time production control, order management, traceability, and data-driven decision-making. 

Integrated Technologies

• Didactic MES system with web-based interface
• RFID technology for product traceability
• IO-Link smart sensors for advanced diagnostics
• OPC UA and PROFINET for industrial communication
• IIoT solutions with camera and embedded systems
• Machine learning algorithms for process optimization
• Modern HMI systems including touchscreen and web interfaces
• Augmented Reality (AR) support for interactive learning

Applications

The MPS 403-1 system is suitable for a wide range of educational and industrial training environments:

• Universities and engineering schools
• Technical and vocational training centers
• Industry 4.0 laboratories and innovation hubs
• Corporate training programs
• Advanced research and development projects

By combining modular hardware, modern software, and cutting-edge industrial technologies, the MPS 403-1 system provides a future-proof platform for training the next generation of engineers and technicians.

Reference : 91030

General Description

This oil-lubricated compressor is characterized by its exceptionally quiet operation, with a noise level of only 45 dB(A). It is ideally suited for use in educational environments, such as classrooms and laboratories. The unit is equipped with a pressure regulator and a water separator, ensuring a clean and stable air supply.

References :

• 539028 With one profile plate 1100 x 700 mm and ER frame
• 539030 With one profile plate 700 x 700 mm and ER frame
• 572155 With two profile plates 700 x 700 mm and ER frame

A Comprehensive System for Technical Education

With Learnline, you benefit from a fully integrated organizational concept designed for immediate use in teaching pneumatics, hydraulics, and electrical engineering. Every detail combines functionality and design to meet the demands of modern education.

The Learnline range includes mobile and fixed base units equipped with cable compartments and oil trays, various mounting systems with extensions, mobile and stationary cabinets, specialized storage solutions, mounting elements, and a wide range of accessories.

Thanks to its modular design, the Learnline workstation system offers a wide variety of configurations and integration possibilities. Used in more than 50 countries, it is supported by experienced consultants who provide tailored solutions.

Festo Quality Standards

No compromises are made when it comes to quality. Both workmanship and functionality meet the highest standards. The torsion-resistant structure, combined with a high-quality coating of the work surface and frame, ensures long service life even under heavy use.

Learnline is designed to withstand both everyday training conditions and dynamic loads, such as those generated during hydraulic positioning adjustments. It easily absorbs high mechanical forces, for example those produced by hydraulic control systems, proportional pneumatics, or robotic applications.

Scalability, Versatility, and Flexibility

Learnline’s design enables it to meet a wide range of technical and educational requirements. Carefully engineered individual components allow configurations to be tailored to user needs, available space, and specific technical challenges.

The functional profile column is at the core of the modular system. As a central mounting point, it offers numerous configuration possibilities. All elements can be securely and easily mounted on the profile plate without the need for force or special tools, using T-nuts or the patented Quick-Fix fastening system.

This fastening system is compatible with all technologies and application areas.

References :

• Basic Version : 549822
• Advanced Version : 564631 (Add-on)

The EduKit-PA Process Automation Kit is a comprehensive educational solution designed to provide structured, hands-on training in process automation, mechatronics, and Industry 4.0 technologies. Its modular architecture supports progressive learning — from fundamental principles to fully software-controlled automation systems.

Key Advantages

• Structured introduction to mechatronics, automation technology, and core Industry 4.0 concepts
• Highly modular design enabling scalable learning: from standalone modules to complete workstations and software-controlled learning factories
• Flexible configuration allowing independent system modifications and project-based expansion
• Comprehensive instructional materials that break complex topics into manageable learning units
• Dedicated educational software environment built around a Manufacturing Execution System (MES) developed specifically for teaching
• Integration of modern learning tools such as QR codes and augmented reality for enhanced interaction and engagement

Floating Licenses

• 8198189 – FluidSIM Pneumatics, Floating License
• 8198190 – FluidSIM Hydraulics, Floating License
• 8198191 – FluidSIM Electrical Engineering, Floating License

Learning Objectives

• Design and develop circuit diagrams
• Identify and prevent design errors
• Simulate and optimize circuit solutions
• Understand structured solution development in automation engineering
• Analyze the impact of technical modifications within a system architecture through real-time simulation

Key Benefits

• High-definition interactive simulation
• Integration of virtual and real measuring instruments
• Extensive component library
• Intuitive user interface
• Comprehensive teaching materials included