MecLab® - Basics to Mechatronic

Realistic and Engaging Learning Environment

Festo Didactic MecLab replicates real industrial production processes using exclusively industrial-grade components.

The system includes a comprehensive set of structured exercises designed to challenge learners in a hands-on environment focused on building, modifying, and programming an automated mechatronic system.

All necessary tools and materials required for system modifications are included. Electrical wiring is simplified through the use of standard industrial connectors, ensuring safe and efficient assembly.

Modular and Flexible System Architecture

MecLab stations can be operated independently. Each station performs a dedicated function and safely demonstrates the characteristics of a fully automated process.

The stations can also be combined to form more complex production lines. Learners can take on the role of engineers by designing custom exercises and projects, including the integration of all three stations into a mini production line.

MecLab® Equipment

Each system is delivered in its own storage case, fully assembled and ready for immediate use. The equipment is robust and designed to withstand the demands of educational environments.

Three Functional Stations:

• Conveyor Station : Transports and sorts workpieces
• Stacking Station : Tores, feeds, and presses components
• Handling Station : Uses a pneumatic gripper to pick and place workpieces at predefined positions

Complete System Package Includes (*)

• Stacking Station
• Conveyor Station
• Handling Station
• Silent compressor
• 3× EasyPort interfaces (MecLab® version)
• 3× fully protected 24 V DC power supplies
• 18× FluidSIM licenses (MecLab® version)
• Documentation on CD-ROM
• Stackable Systainer storage cases

(*) Content may vary depending on technical updates.

Station Overview

Stacking Station (Loader–Stacker)

Function

In automated production lines, components are stored and introduced into the process according to a defined sequence. The MecLab stacking station performs storage, transfer, and pressing operations.

Workpieces are pushed horizontally by a pneumatic cylinder. A vertical cylinder simulates a pressing or assembly process (e.g., fastening a lid to a container).

All processes are electropneumatically controlled. The integrated magnetic Reed switch enables precise cylinder position detection.

Learning Objectives

• Fundamentals of pneumatics
• Single-acting cylinders
• Double-acting cylinders
• Solenoid valves
• Sensor technology
• Pneumatic tubing
• Electrical wiring
• Relay control systems

Conveyor Station

Function

In many production lines, parts are transported between process stations via belt conveyors. The MecLab conveyor station provides a realistic simulation of industrial material transport.

The drive motor can operate in both forward and reverse directions. Parts are detected, classified, and sorted by color.

Learning Objectives

• DC motor control
• Inductive sensors
• Optical sensors
• Relay circuits
• Polarity reversal circuits
• PLC programming
• Logic-based control
• Construction and wiring

Handling Station

Function

Handling systems are essential in assembly and pick-and-place applications, ranging from simple two-axis systems to complex six-axis industrial robots.

The MecLab handling station consists of pneumatically driven cylinders with linear guides and two axes. Workpieces are gripped using a pneumatic gripper. The system can transfer parts between stations or assemble components.

Learning Objectives

• Fundamentals of pneumatics
• Double-acting cylinders
• Pneumatic grippers
• Solenoid valves
• Sensor technology
• Pneumatic installation
• Electrical wiring
• Relay control
• Logic control
• PLC control
• Sequencing operations

Silent Compressor for MecLab®

An economical and classroom-optimized compressor designed for educational environments. With only 41 dB(A), it is suitable for classroom use and can supply up to four stations.

• Maximum pressure: 400 kPa (4 bar)
• Air flow: 28 L/min
• Tank capacity: 2.5 L
• Motor: 230 V / 50 Hz, 70 W
• Dimensions: 310 × 150 × 370 mm

Recommended Options

MecLab® Expansion Kit

Optional accessory set for developing custom projects. Delivered in a practical Systainer case.

Contents:

• 2 double-acting cylinders with flow control valves
• 2 solenoid valves
• 1 diffusion sensor
• 2 magnetic limit switches
• 1 profile kit
• 1 mounting plate
• 1 pushbutton
• 1 switch
• 1 indicator light

Edutrainer® Universal with Siemens SIMATIC S7-1215C

The full potential of MecLab stations can be unlocked through PLC control. The Edutrainer Universal integrates a state-of-the-art PLC and is delivered with:

• Siemens TIA Portal (STEP 7 Basic)
• 6 m PROFINET cable
• 24-pin/15-pin Syslink adapter cable

This all-in-one solution provides everything required to explore, experiment, and excel in industrial automation.