Reference : 8208223

Introducing Students to Process Engineering with Real or Simulated Training Systems

FluidLab-PA Process is designed to provide an accessible introduction to process engineering using either real or simulated learning systems.

The software supports commissioning, operation, and monitoring of EduKit PA as well as selected workstations from the MPS PA and EDS Water Management systems. It promotes a solid understanding of process control engineering principles through structured and application-oriented learning.

Learning Objectives

• Understand plant behavior, process operations, and different control strategies
• Develop commissioning skills to ensure safe and efficient system operation
• Monitor machine status, manage alarms, and analyze deviations
• Program process sequences using electrical circuit diagrams, logic diagrams, and GRAFCET

Key Advantages

• Interactive training that reinforces theoretical knowledge through practical application
• Redesigned interface ensuring a consistent operating concept across all hardware systems
• Seamless switching between real and simulated systems, enabling remote learning and curriculum expansion without additional hardware investment
• Modern software architecture allowing easy integration of additional equipment and updates

Reference : 8232218

Process Workstation

Process Equipment

• Industrial stainless-steel piping
• Polyethylene tank – 60.6 L (16 US gal)
• Large acrylic column with sparger tube and stainless-steel baffle – 30.4 L (8.0 US gal)
• Small acrylic column – 7.6 L (2.0 US gal)
• High-capacity brass centrifugal pump – 0.75 kW (1 HP), 208 V
• Medium-capacity brass centrifugal pump – 0.75 kW (1 HP), 208 V
• Two SIMATIC G120 variable frequency drives – 0.75 kW
• 2-way ball valve with manual lever, flow coefficient Kv = 59 m³/h
• Manual ball valve
• Check valve with flow coefficient Kv = 9.482 m³/h
• 20 stainless-steel pressure tapping points
• Emerson pneumatically actuated ball valve (12 mm / ½"), Kv = 5.16 (Cv = 6), control range 21–90 kPa (3–13 psi)
• Festo VPPM digital proportional pressure regulator
• Pressure gauge – 0–690 kPa (0–100 psi)
• Rotameter – 0–80 LPM (0–20 US gpm)
• Festo VZWM solenoid valve – 24 V DC
• Festo VZXF pneumatically piloted angle-seat control valve

Control Components

• SIMATIC IPC BX-32 with SIMATIC PCS neo V6.0 license and database
• Siemens CPU410-5H
• SIMATIC ET 200SP HA IM155-6 PN interface module
• SIMATIC ET 200SP HA BA 2xRJ45 bus adapter with dual RJ45 ports
• SIMATIC ET 200SP HA DI 16x24VDC digital input module with channel diagnostics
• SIMATIC ET 200SP HA AI 16xI 2-wire HART analog input module, 16-bit, with channel diagnostics
• SIMATIC ET 200SP HA AQ 8xI HART analog output module, 16-bit, with channel diagnostics
• SCALANCE XC208 managed Layer 2 industrial Ethernet switch
• Pepperl+Fuchs PPA Ethernet-APL / Profibus PA switch
• Siemens IPC BX-32A
• 22” flat panel display (IFP2200)
• Electronically configurable signal tower with 9 segments and acoustic module
• SITOP PSU8200 stabilized power supply – 24 V / 20 A
• SITOP PSE200U 4-channel electronic protection module

Instrumentation (Endress+Hauser)

• PTC31B pressure switch (IO-Link®)
• PMD75B differential pressure transmitter (high range, PROFINET over Ethernet-APL, Bluetooth®, Heartbeat Technology)
• TH15 temperature transmitter with Pt100 RTD (HART®, Bluetooth®)
• TH55 temperature transmitter with Type J thermocouple (HART®, Bluetooth®)
• 5P3B15 electromagnetic flowmeter (HART®, WLAN, Heartbeat Technology)
• FMR51 + FHX50 radar level transmitter with remote display (Bluetooth®, Heartbeat Technology)
• PMD75B + DA63M differential pressure transmitter with 3-valve manifold for Venturi flow measurement (low range, HART®, Bluetooth®, Heartbeat Technology)
• PMD75B differential pressure transmitter for level measurement (low range, PROFIBUS PA, Bluetooth®, Heartbeat Technology)

Gas (Air) Control

• Festo SPAU pressure sensor with display (IO-Link®)
• Festo VEMD mass flow meter with display and dynamic control (2–100 LPM, Modbus®)
• Festo MS6N precision pressure regulators – 5–255 kPa (0.7–37 psi), flow rate 1098 LPM (38.8 scfm)

Reference : TE-101

References :

• Basic Version : 549822
• Advanced Version : 564631 (Add-on)

The EduKit-PA Process Automation Kit is a comprehensive educational solution designed to provide structured, hands-on training in process automation, mechatronics, and Industry 4.0 technologies. Its modular architecture supports progressive learning — from fundamental principles to fully software-controlled automation systems.

Key Advantages

• Structured introduction to mechatronics, automation technology, and core Industry 4.0 concepts
• Highly modular design enabling scalable learning: from standalone modules to complete workstations and software-controlled learning factories
• Flexible configuration allowing independent system modifications and project-based expansion
• Comprehensive instructional materials that break complex topics into manageable learning units
• Dedicated educational software environment built around a Manufacturing Execution System (MES) developed specifically for teaching
• Integration of modern learning tools such as QR codes and augmented reality for enhanced interaction and engagement