Reference : 8232218

Process Workstation

Process Equipment

• Industrial stainless-steel piping
• Polyethylene tank – 60.6 L (16 US gal)
• Large acrylic column with sparger tube and stainless-steel baffle – 30.4 L (8.0 US gal)
• Small acrylic column – 7.6 L (2.0 US gal)
• High-capacity brass centrifugal pump – 0.75 kW (1 HP), 208 V
• Medium-capacity brass centrifugal pump – 0.75 kW (1 HP), 208 V
• Two SIMATIC G120 variable frequency drives – 0.75 kW
• 2-way ball valve with manual lever, flow coefficient Kv = 59 m³/h
• Manual ball valve
• Check valve with flow coefficient Kv = 9.482 m³/h
• 20 stainless-steel pressure tapping points
• Emerson pneumatically actuated ball valve (12 mm / ½"), Kv = 5.16 (Cv = 6), control range 21–90 kPa (3–13 psi)
• Festo VPPM digital proportional pressure regulator
• Pressure gauge – 0–690 kPa (0–100 psi)
• Rotameter – 0–80 LPM (0–20 US gpm)
• Festo VZWM solenoid valve – 24 V DC
• Festo VZXF pneumatically piloted angle-seat control valve

Control Components

• SIMATIC IPC BX-32 with SIMATIC PCS neo V6.0 license and database
• Siemens CPU410-5H
• SIMATIC ET 200SP HA IM155-6 PN interface module
• SIMATIC ET 200SP HA BA 2xRJ45 bus adapter with dual RJ45 ports
• SIMATIC ET 200SP HA DI 16x24VDC digital input module with channel diagnostics
• SIMATIC ET 200SP HA AI 16xI 2-wire HART analog input module, 16-bit, with channel diagnostics
• SIMATIC ET 200SP HA AQ 8xI HART analog output module, 16-bit, with channel diagnostics
• SCALANCE XC208 managed Layer 2 industrial Ethernet switch
• Pepperl+Fuchs PPA Ethernet-APL / Profibus PA switch
• Siemens IPC BX-32A
• 22” flat panel display (IFP2200)
• Electronically configurable signal tower with 9 segments and acoustic module
• SITOP PSU8200 stabilized power supply – 24 V / 20 A
• SITOP PSE200U 4-channel electronic protection module

Instrumentation (Endress+Hauser)

• PTC31B pressure switch (IO-Link®)
• PMD75B differential pressure transmitter (high range, PROFINET over Ethernet-APL, Bluetooth®, Heartbeat Technology)
• TH15 temperature transmitter with Pt100 RTD (HART®, Bluetooth®)
• TH55 temperature transmitter with Type J thermocouple (HART®, Bluetooth®)
• 5P3B15 electromagnetic flowmeter (HART®, WLAN, Heartbeat Technology)
• FMR51 + FHX50 radar level transmitter with remote display (Bluetooth®, Heartbeat Technology)
• PMD75B + DA63M differential pressure transmitter with 3-valve manifold for Venturi flow measurement (low range, HART®, Bluetooth®, Heartbeat Technology)
• PMD75B differential pressure transmitter for level measurement (low range, PROFIBUS PA, Bluetooth®, Heartbeat Technology)

Gas (Air) Control

• Festo SPAU pressure sensor with display (IO-Link®)
• Festo VEMD mass flow meter with display and dynamic control (2–100 LPM, Modbus®)
• Festo MS6N precision pressure regulators – 5–255 kPa (0.7–37 psi), flow rate 1098 LPM (38.8 scfm)

Référence : E6 Training Station

The Collaborative Robot Universal Training Platform is a comprehensive teaching solution designed for vocational education and industrial training centers. It integrates a collaborative robot, control system, vision system, conveyor belt, and various modular components.

With its modular design, the platform offers high flexibility and enables easy simulation of automation scenarios such as object detection, picking, handling, palletizing, and assembly. It also supports educational projects including robot calibration, trajectory tracking, and industrial communication.

This solution helps learners acquire essential skills in smart robotics while enhancing their practical and innovative capabilities.

Key Features

Comprehensive Functionality

The platform supports teaching of robotic calibration, trajectory tracking, communication, and more. Combined with workpiece models, it enables tasks such as object tracking, picking, inspection, transportation, palletizing, and assembly.

Ease of Use

By integrating lightweight collaborative robots (compatible with CR3, E6, and MG400) and flexible modular units, users can easily create automation applications.

High Versatility

The system covers robotics, machine vision, and optional PLC systems. After training, users can handle most automation tasks. The conveyor belt kit can also operate independently.

MPS 400-1 System – Festo Didactic

Comprehensive, modular learning factory for advanced education in mechatronics, automation, and Industry 4.0

The MPS 400-1 system developed by Festo Didactic is a fully integrated and highly realistic training solution designed to replicate the structure, behavior, and complexity of modern industrial production systems. Based on the modular and industry-proven MPS 400 platform, this learning factory provides a complete environment for teaching and experimenting with the core technologies of Industry 4.0.

The system is composed of three main stations — Distribution Pro, Assembly, and Inline Sorting — forming a coherent and fully automated production line. Each station represents a key stage of industrial manufacturing, from raw material handling to assembly and quality control.

Thanks to its modular architecture, the MPS 403-1 system can be extended with one or two additional stations, such as the Measure Pro station for industrial metrology and the Robotic Assembly station for advanced robotics applications. This scalability allows educators to adapt the system to different levels of training, from basic automation to highly advanced smart factory scenarios.

All stations are interconnected through modern industrial communication protocols, including OPC UA, IO-Link®, PROFINET, and TCP/IP. The entire system is orchestrated by a didactic Manufacturing Execution System (MES), enabling real-time production control, order management, traceability, and data-driven decision-making. 

Integrated Technologies

• Didactic MES system with web-based interface
• RFID technology for product traceability
• IO-Link smart sensors for advanced diagnostics
• OPC UA and PROFINET for industrial communication
• IIoT solutions with camera and embedded systems
• Machine learning algorithms for process optimization
• Modern HMI systems including touchscreen and web interfaces
• Augmented Reality (AR) support for interactive learning

Applications

The MPS 403-1 system is suitable for a wide range of educational and industrial training environments:

• Universities and engineering schools
• Technical and vocational training centers
• Industry 4.0 laboratories and innovation hubs
• Corporate training programs
• Advanced research and development projects

By combining modular hardware, modern software, and cutting-edge industrial technologies, the MPS 403-1 system provides a future-proof platform for training the next generation of engineers and technicians.

Reference :

• 570.050.530 – Power Electronics Panel

Overview

The Power Electronics Panel is a compact training system designed for performing experiments in power electronics on DC, single-phase AC, and three-phase AC circuits using a safe low-voltage approach.

The panel includes integrated resistive, inductive, and capacitive loads, enabling a comprehensive understanding of power electronics behavior and applications.

An optional motor/generator module can be added to extend the system capabilities to electromechanical and control system applications.

Single-phase AC Experiments

• Uncontrolled half-wave rectifier
• Uncontrolled bridge rectifier
• Half-controlled bridge rectifier
• Fully controlled bridge rectifier
• Line-commutated rectifier
• Pulse group control

Three-phase AC Experiments

• Uncontrolled rectifier M3
• Uncontrolled rectifier B6
• Controlled rectifier M3
• Controlled rectifier B6

DC Experiments

• Basic PWM circuits
• PWM with H-bridge (MOSFET)

GTO Experiments

• Trigger pulse manipulation
• GTO used as chopper

Reference :

• 510.100.530 – Module amplificateur opérationnel

Overview

The Operational Amplifier Panel is a compact and comprehensive training system designed to provide in-depth knowledge of operational amplifier (op-amp) circuits. It is ideally suited for learning, designing, and troubleshooting electronic laboratory devices.

The panel is equipped with 11 μA741 operational amplifiers and 5 potentiometers for precise voltage adjustment, making it an efficient educational tool for technical training environments and laboratories.

Learning Content

• Differential amplifier
• Inverting and non-inverting circuits
• Impedance converter
• Calculation circuits (summing, subtraction, multiplication)
• Comparator circuits (threshold switch, Schmitt trigger)
• Constant current and constant voltage sources
• Precision voltage source and precision rectifier circuits
• Astable and monostable multivibrators
• Integrator
• Function generator (triangle, sawtooth)
• Differentiator
• RC oscillator with op-amp
• AC voltage amplifier
• Squaring and root extraction using diode networks
• A/D and D/A converters with R-2R networks
• Divider and root extraction

Reference : 8208217

Step-by-Step Exploration of the Fundamentals of Control Engineering

FluidLab-PA Closed-Loop is an intuitive software platform designed to explore and demonstrate the core principles of control engineering in a structured and practical way.

The software enables measurement, control, and regulation of pressure, temperature, flow, and level control loops using either real or simulated hardware systems, including EduKit PA, MPS PA Compact Workstation, MPS PA Stations, and EDS Water Management systems.

Learning Objectives

• Master the fundamental principles of control engineering
• Apply control technology concepts in practical scenarios
• Integrate hardware components into a complete control system
• Customize system parameters (sensor values, signal attenuation, simulation modes)
• Analyze and interpret process data

Key Advantages

• Provides a realistic and interactive platform that immerses learners in real-world process control scenarios
• Advanced visualization of complex continuous control and regulation systems
• Enhances engagement through graphical documentation display and real-time system feedback
• Customizable parameters to support individualized learning and experimentation
• Seamless integration with physical training systems for hands-on experience

References :

• 950.062.200 Process Simulation Panel for PLC S7-1500
• 950.032.800 Process Simulation Panel for PLC S7-1200

General Description

The PLC Process Simulation Panel provides a practical and efficient solution for simulating industrial processes without the need for PC-based software. Output signals are visualized directly through LEDs, running lights, a 7-segment display, and an acoustic buzzer.

This system is ideal for training, testing, and validating PLC programs in both educational and industrial environments.

Included Process Simulations

The panel includes multiple pre-configured process simulations:

• Star-Delta Connection
• Staircase Lighting
• Intruder Alarm System
• Traffic Lights (traffic-dependent and independent)
• Conveyor Belt with Buffer Storage
• Segment Gate Control
• Machining Station
• Bottling Plant
• Mixing Vessel

Compatibility and Integration

The panel is equipped with a DIN rail for mounting Siemens PLCs, including:

• Siemens S7-1200 (e.g., S7-1215C DC/DC/DC)
• Siemens S7-1500 (e.g., S7-1512C-1PN)
• ET200S for decentralized control

It can also be controlled using an external PLC via 4 mm input/output connectors.

Reference : 8021637

Technical Features

• 16 digital inputs/outputs
• 4 analog inputs and 2 analog outputs
• 8 digital inputs/outputs each wired to a 24-pin SysLink connector (IEEE 488 compliant)
• Digital input 0 on Port 1 and Port 2 configurable as high-speed counter input
• Counter inputs operable with voltage levels from 5 to 24 V DC
• Analog I/O connected via a 15-pin Sub-D connector
• 12-bit analog-to-digital conversion resolution
• Sampling rate: 0.5 kHz
• Data communication via RS232 serial interface or USB
• Transmission rate: 115.2 kbaud

Up to four EasyPort USB modules can be connected simultaneously via a USB hub or four separate USB ports on a PC. Each module must be assigned a unique address.

For signal exchange between EasyPort USB and PC software, the EzOPC OPC server or the EasyPort USB ActiveX control component is available.

Reference :

• 520.010.530 – Module "Fundamentals of Digital"

Overview

The digital panel is designed to provide a comprehensive understanding of commonly used integrated circuits and their implementation using logic gates such as NAND, NOR, XOR, and XNOR.

It is ideally suited for developing practical skills in digital electronics, non-contact control systems, and microcomputer technology.

Learning Content

• Boolean algebra and Karnaugh diagrams
• NAND and NOR technologies
• XOR and XNOR gates (equivalence / anti-equivalence)
• TTL 74 series (pull-up / pull-down resistors)
• Schmitt trigger (inverting / non-inverting)
• SR flip-flops using NAND/NOR gates
• SR, D, and JK flip-flops
• Monostable circuits
• Code converters (8421 BCD to Excess-3, decimal, 7-segment)
• Arithmetic circuits and carry handling
• Arithmetic Logic Unit (ALU 74HC/HCT181)
• Counters (up, down, modulo-n, PLC applications)
• Registers and shift registers
• Multiplexers and demultiplexers
• AD/DA converters

Reference : 549786

Automation Training System

Automated systems are now an integral part of nearly every industry. With the MecLab® system from Festo Didactic, students gain a practical understanding of how automation technology is applied in real production environments.

The three MecLab stations represent simplified models of typical production processes found in modern automated manufacturing facilities. They provide a realistic yet accessible platform for learning the fundamentals of industrial automation.

Learning Objectives

MecLab® covers a wide range of topics and competencies, including:

• Introduction to key terminology in industrial automation
• Planning, development, and implementation of automated systems
• Technical documentation practices
• System modeling and simulation development
• Open-loop and closed-loop control systems
• Pneumatic and electrical actuators, sensors, and controllers
• Use of the computer as a tool for programming and simulation